Production Planning Pdf
Allocate your materials, personnel, and machinery with SAP S/4HANA! This comprehensive guide will show you how to configure production planning in SAP S/4HANA for discrete, process, and repetitive manufacturing. Then run those processes using step-by-step instructions. Master production workflows. The book on Production planning and control for apparel industry professionals and apparel students. PDF version as well as Kindle version are available. This is a guide book for production planners. Number of production planning tools are explained in this book. To maximize productivity, every company needs a sound production plan. However, effective planning is a complex process that covers a wide variety of activities to ensure that materials, equipment and human resources are available when and where they are needed. Production planning is like a roadmap. Production planning and control depends upon education and experience. Working in production planning and control is challenging task. It requires analytical skills and understanding of manufacturing process. Production planning and control is an essential part to run any business in the market because it can affect the quality of. Planning minimizes costs because of the emphasis on efficient operation and consistency. It substitutes joint directed effort for uncoordinated piecemeal activity, even flow of work for uneven flow, and deliberate decisions for snap judgments. The economy of planning is plainly seen at the production level. No of automobiles in one of the.
Broiler poultry farming business is a very profitable business, and many people are making money all over the world by farming the birds. However, to build a successful, sustainable broiler poultry farming business, you require sufficient knowledge of how to efficiently raise the birds, good management skills, and a good poultry farming business plan. This article will outline how to start the business, and the broiler poultry farming business plan – PDF, Word and Excel.
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Broiler chicken farming is a lucrative business, providing income for millions of people, but there are some essential things you need to do before you venture into the business. You have to decide on the size of your poultry farming business project i.e. the number of broiler chickens you want to keep per cycle; location of the poultry farming business e.g. a chicken farm , and your target market. These choices will be affected by the amount of capital you have, and the size of your target market. If you do not have a lot of capital, you can always start small and grow your broiler farming business overtime, remember, Rome was not built in a day. You also need to carry out market research (Who are you going to sell the broiler chickens to? At what price?) and write a broiler poultry farming business plan doc before you venture into the broiler production business.
The richest man in the world, Bill Gates, regards poultry farming business as a good, profitable business. He is donating thousands of chickens to as a means of empowering people to earn an income by starting poultry farming businesses. In his article on his website, “Why I would raise Chickens”, Bill Gates says poultry farming is a good investment which can generate a lot of income for the people.
What you need
Land, Housing and Equipment
The kind of housing you need and the size of the land will depend on the size of your poultry farming business project. When choosing the location for your poultry farming business, you have to balance the need for proximity to the market, with the cost of land, labor costs, security, and a good water supply. Your broiler poultry farming business plan should take into account all the costs of running the business.
When you are planning to construct a broiler chicken house, you have to select a site which is well-drained with plenty of natural air movement. Broiler Chickens cannot adjust well to temperature extremes, so it is very essential that the hens be housed, cared and provided with an environment that will enable them to maintain their thermal balance. You need to reduce temperature fluctuations, and this can be achieved by having the broiler chicken house oriented on an east-west axis to reduce the effect ofdirect sunlight on the sidewalls during the hottest part of the day. Good temperature control will enhance feed conversion and growth rate, making your poultry farming business more profitable.
Broilers chickens need sufficient space for them to grow well, they should not be crowded, otherwise they may suffocate to death and that will lead to a loss in your poultry farming business. Each broiler chicken requires about 0.1 square meters of floor space. which translates to 10 hens per square meter. So the size of the poultry house will depend on the number of birds to be reared. Your housing can be barns, chicken runs or hutches, and the cost of construction will depend on the materials used, and the size of the broiler poultry house. You also need poultry farming equipment which includes feeders, drinkers, lighting system and waste disposal system. The cost of equipment should also be take into account in your broiler poultry business plan.
Day old chicks
You should purchase your day old chicks from a reliable accredited hatchery or company where the parent stocks are well managed. The success of your broiler poultry farming business will partly depend on the type of day old chicks which you buy. Broiler chicks from different hatcheries vary greatly in terms of quality, and thus will be a determining factor in the success of your poultry farming business venture. You should assess the quality of the chicks by checking whether they are clean, dry, have bright eyes, are active and alert, and should not have any deformity on the body.
Buy your stock from accredited hatcheries which have a comprehensive history of vaccination and health management programme for the breeding flock. If you are new to the poultry farming business, you should enquire from other farmers to hear where they buy their chicks from, as they will usually have experience with various hatcheries. When you have purchased the day old chicks, you need transport them carefully to avoid mortality, as the day old chicks are tender and must be handled with care. The costs of the chicks should be properly accounted for in your broiler chicken business plan.
Broiler chicks
Feed And Nutrition
To be profitable in the poultry farming business, you have to minimize the costs and the mortality rate, as well as optimize the target weight of the broiler chickens. Broiler chicken stock feeds are formulated to provide the protein, energy, vitamins and other nutrients essential for health and efficient growth of the birds. Just like with day old chicks, the type of broiler poultry feeds you choose will have a great impact on the profitability of your poultry farming business.
Most broiler chickens are sold to the market when they are six weeks old. Each bird will consume about 4 Kg of feed from 0 to 6 weeks. At this age, they will have an average of 2.2 KG to 2.5 KG. The broiler chickens are given a specific type of feed depending on the stage of production. There are 3 types of broiler poultry feeds, which are Starter feeds, Grower feeds, and Finisher feeds. The chickens also require enough water for efficient growth. You will also need a broiler stress pack/vitamin supplements which can be used to promote growth of commercial broilers and chicks, and also to combat stress during periods of high temperature, after vaccination and as an aid in recovery from disease to boost performance of the stock. All the feed costs should be included in your poultry farming business plan.
Management and Labour for Broiler Poultry Business
The number of farm workers you need will depend on the size of your poultry farming business project. If you are running a small poultry farm business e.g. 100 birds/cycle, you and your family may be enough to take care of the birds, but if you are rearing 2000 birds per cycle, you will need full time employees to manage the poultry farm. There is need for good technical knowledge of broiler poultry farming rearing techniques for success in the business, and good management skills.
Capital for Broiler Poultry Farming Business
The amount of capital required for the broiler poultry business depends on the scale of the project. You can get a loan from the bank, or funding from investors, to use as capital to start your poultry farming business. If you plan to raise capital from investors and a loan from the bank, you need a good poultry farming business plan. If you don’t have access to investors and bank loan, you can use your personal savings and start small, and grow your business overtime. Broiler chickens are very profitable, so if you reinvest the profits you get, you can quickly grow. Even if you are not planning to get a loan, you should still get a broiler poultry farming business plan doc to guide you in starting and operating the business.
Market for Broiler Chickens
Production Planning Techniques Pdf
The market for broiler chickens is very huge and is ever increasing. The annual global demand of broiler chickens is 90 million tonnes. That’s a lot! You can supply your broiler chickens to individual households, butchers, schools, restaurants, companies, supermarkets, organizations, events, abattoirs etc. You can sell your broilers as live birds or you can slaughter and freeze them and sell them as dressed chicken. The broiler poultry farming business plan ought to include a proper marketing plan to use in your poultry farming business.
The export market is also very huge! As you grow your broiler production business you will be able to export the meat to other countries. The largest importer of broiler chickens is the Gulf Cooperation Council, which is a as a political and economic alliance by six Middle Eastern countries which are Bahrain, Kuwait, Oman, Qatar, Saudi Arabia, and the United Arab Emirates (UAE). Currently, the top producers of broiler chickens are United States of America, Brazil, China, European Union, India, Russia, Mexico, Argentina, Turkey, Thailand and Indonesia. The largest importers of the meat include the previously mentioned Gulf Cooperation Council, Japan, Mexico, European Union, Iraq, South Africa, China, Honk Kong, and Philippines.
Pre-Written Broiler Poultry Farming Business Plan (PDF, Word And Excel): Comprehensive Version, Short Funding/Bank Loan Version and Automated Financial Statements
For an in-depth analysis of the broiler poultry farming business, we encourage you to purchase our well-researched and comprehensive business plan. We introduced the business plans after discovering that many were venturing into the broiler chicken business without enough knowledge and understanding of how to run the business, how to keep the birds, lack of understanding of the financial side of the business, lack of understanding of : the industry, the risks involved , costs and profitability of the business; which often leads to disastrous losses.
The StartupBiz Global poultry farming business plan will make it easier for you to launch and run your broiler poultry business successfully, fully knowing what you are going into, and what’s needed to succeed in the business. It will be easier to plan and budget as you will be aware of all the costs involved in setting up and running the broiler chicken business.
Uses of the Broiler Chicken Farming Business Plan (PDF, WORD AND EXCEL)
The broiler poultry farming business plan can be used for many purposes including:
- Raising capital from investors/friends/relatives
- Applying for a bank loan
- Start-up guide to launch your broiler production business
- As a project/business proposal
- Assessing profitability of the broiler chicken business
- Finding a business partner
- Assessing the initial start-up costs so that you know how much to save
- Manual for current business owners to help in business and strategy formulation
Contents of the Broiler Chicken Production Business Plan (PDF, WORD AND EXCEL)
The business plan include, but not limited to:
- Marketing Strategy
- Financial Statements (monthly cash flow projections, income statements, cash flow statements, balance sheets, break even analysis, payback period analysis, start-up costs, financial graphs, revenue and expenses, Bank Loan Amortization)
- Risk Analysis
- Industry Analysis
- Market Analysis
- SWOT & PEST Analysis
- Operational Requirements (Including technical aspects of how to keep and rear the broilers, feed requirements etc)
- Operational Strategy
- Why some people in broiler poultry farming business fail, so that you can avoid their mistakes
- Ways to raise capital to start your broiler poultry business
The Pre-written Broiler Poultry Farming Business Plan package consist of 4 files
- Broiler Chicken Production Business Plan – PDF file (Comprehensive Version – 75 Pages)
- Broiler Chicken Production Business Plan – Editable Word File (Comprehensive Version – 75 Pages)
- Broiler Chicken Production Business Plan Funding/Bank Loan Version- Editable Word File (Short version for applying for a loan/funding – 41 pages)
- Broiler Chicken Production Automated Financial Statements – (Editable Excel File)
The business plan can be used in any country and can be easily edited. The financial statements are automated. This implies that you can change eg the number of broilers, selling price per broiler etc, and all the other financial statements will automatically adjust to reflect the change.
Click below to download the Contents Page of the Broiler Chicken Production Business Plan (PDF)
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We wish you the best in your Broiler Chicken farming business! Check out our collection of business plans , and more business ideas.
Production is an art and a science. Done well, it can make your operations smooth and your business profitable. Done poorly, it can cause ongoing headaches for staff and customers. Production planning techniques help you to facilitate work flow and make sure that work is performed on time and according to specifications. This process benefits the company, its customers and its employees, creating a beneficial feedback cycle.
Production Scheduling Techniques
Production scheduling involves coordinating the logistics of the manufacturing process so work is completed on schedule while wasting as few resources as possible. To schedule production effectively, you first need to make sure you have all of the materials you need to proceed. If you're missing the items you need to complete a particular step in the process, you may end up shutting down your entire production operation until they arrive because other steps may depend on the one that cannot be completed.
You must also have personnel scheduled effectively for your production to proceed smoothly. There should be enough staff on the floor for each stage in the process, and they must be trained and skilled to perform the work that needs to be done. Although you must have enough employees scheduled to get the job done, you should also avoid scheduling too many because this is a waste of resources, and having too many workers on-site can actually cause congestion and interfere with productivity.
Your production scheduling should also cover the equipment necessary to perform manufacturing tasks. Machinery that is shared by different parts of your operation should be available when it's needed for a particular process, and maintenance should be scheduled so it is in good working order. If equipment is shared among different departments or for production of different product lines, managers and schedulers should communicate to make sure there is no overlap or competition for resources.
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Master Production Scheduling
Production planning involves logistics specific to manufacturing, such as orders, inventory and availability of personnel. However, your production planning occurs within the larger context of scheduling and planning for your entire company. Master production scheduling is a long-range approach to planning that integrates the timing for manufacturing each product into a larger plan that also takes into account product mix, capacity and availability of raw materials.
For example, your business may be working on a long-term plan to phase out some product lines that show consistent demand but earn relatively low margins. Rather than discontinuing these products all at once and alienating the customers who depend on them, you may instead choose to do a production run that uses up materials inventory devoted exclusively to these products, such as custom-printed packaging.
Your master scheduling plan might look for an opportunity to complete this production during a time of year when seasonal demand for other products typically declines. This will allow you to absorb excess staffing capacity and also use extra capacity on your production line while using up materials you would otherwise discard. This approach would also benefit loyal customers, giving them fair warning and an opportunity to shop around for a replacement product rather than cutting them off all at once.
Implementing Detailed Scheduling
Detailed scheduling, or manufacturing scheduling, gets down to planning and scheduling week by week, day by day and even hour by hour. This process works in tandem with master scheduling, filling in the details and working out the logistics of what will get done and when it will take place within the longer-term schedule that has been set.
Unlike master scheduling, which creates broad timelines over an extended period, detailed scheduling syncs with specific orders. These include both customer orders to be fulfilled and inventory orders that must be on hand before manufacturing can commence. Because it is nearly impossible to know many of these details far ahead of time, detailed scheduling works to connect puzzle pieces as specifics unfold.
Detailed scheduling is especially critical with a lean or just-in-time production orientation, which is based on agile adaptations and skillful timing to make the most of both material and human resources. To practice lean manufacturing effectively, your business must plan its inventory purchases and employee schedules with an eye toward throughput, or filling specific orders as they arrive, while minimizing bottlenecks.
Forecasting Techniques for Production Planning
Forecasting is necessary for effective production planning because it gives you the necessary information to create action steps. Of course, there is no way to forecast future orders with complete certainty. However, these techniques of production control can help you develop as complete and accurate a picture as possible of how much you will need to produce and when you will need to produce it.
- Forecasting orders. If you can forecast upcoming orders reasonably closely, you can have the materials on hand and the necessary staff scheduled to meet demand. Order forecasts can be based on seasonal fluctuations and patterns from previous years. They may also be tied to planned promotions that will foster interest in your products.
- Forecasting staff. Staffing forecasts depend on order forecasts. Having a reasonably accurate idea of how much you will need to produce during an approaching time frame will allow you to calculate how many staffing hours are necessary to get the job done and to make sure that the necessary personnel are scheduled.
- Forecasting production time. The better you understand your manufacturing processes and the amount of time they take, the better you'll be able to keep your customers satisfied by creating realistic expectations for order delivery. Base timeline forecasts on past performance and factor in variables such as improved processes or supply chain difficulties.
Forecasting Inventory Process
If you have the inventory you need on hand, you'll be able to start production right away once your customers place their orders. However, having too much inventory on hand can tie up working capital that you may need for more urgent expenses, such as rent and payroll. In addition, if you make large inventory purchases and your customers' order patterns don't sync with your forecasts, you may waste money and get stuck with items you can't use.
A just-in-time approach to inventory planning involves cutting it close and ordering as late as possible relative to when you need to have the items in stock. This approach has many advantages, such as reducing waste and improving efficiency. However, it takes skill and practice to truly understand the rhythm of orders and purchasing. It is sometimes better to have some extra inventory on hand to avoid running out than to risk running your stock down too low and missing the opportunity to fulfill an important order.
The process of forecasting inventory will depend on the time it takes between ordering and receiving a particular material and also whether that item is available from multiple sources. You have a lot more flexibility with a part or component that you can order one day and receive the next than with one that takes several weeks to arrive. In addition, if you can only get a critical item from a single vendor, you should order extra proactively, keeping with that vendor's delivery timeline.
Planning Your Personnel
Unlike your inventory and your machinery, your workers have personal lives that they need to coordinate with their work schedule. You need to plan when to schedule worker hours for optimum production efficiency, and your workers need to know their schedules so they can plan how their work hours will integrate with their family obligations and recreational needs.
In theory, it would be most efficient for your business to wait and see what orders come in and then plan employee schedules at the last minute to avoid short staffing and redundancies. In practice, however, your employees need advance notice and some degree of consistency so they can plan their nonwork activities and count on your company for a reliable income.
If your business needs to have employees available and ready to work when important orders arrive, it makes sense to find other tasks for them when work is sparse, such as making infrastructure improvements or building skills and knowledge. This approach will cost you extra money in the short term because you'll be paying for hours that aren't strictly tied to current production. However, the benefit of having a trained staff that is ready to work may easily outweigh the short-term expense.
The Big Picture
Your approach to production planning will depend on your company's longer-term and bigger-picture objectives.
- Customer service. If your company takes special pride in going the extra mile to meet customers' needs, your production planning orientation will focus on being able to pivot when an urgent order comes in or reconfigure for special circumstances. In this case, your production planning will depend on building flexibility into your systems so you can make these changes when necessary.
- Profitability. If your business is geared toward cutting costs and maximizing profitability, your production planning will emphasize efficiency. Whether this takes the form of following lean manufacturing principles or building up finished inventory when you have the capacity, you should gather data diligently and continuously to assess whether you are meeting your financial goals.
- Lifestyle choices. You may choose to organize your production planning to maximize quality of life for your employees. This approach makes particular sense for a worker-owned company. Even if you plan your processes with an eye toward interfacing work processes with employee personal needs, you'll still need to make a profit, or you won't be able to sustain this approach over the long term.
Benefits of Production Scheduling
Production Planning Resume Pdf
Effective production scheduling makes your business run more smoothly and profitably. When this planning is done well, your staff will have the materials they need to work efficiently without unnecessary down time from supply chain interruptions or overlapping demand for equipment. Your bottom line will benefit from the reduced waste, especially in personnel costs, as your activities are more carefully coordinated.
Your customers will also be happier if you do a good job of scheduling your production routines. They'll receive their orders on schedule with fewer wild cards due to missed deadlines and costs due to inefficiency that you may pass along. Satisfied customers lead to repeat orders, making your business more profitable overall.
Production planning also benefits your employees, who can count on more predictable schedules. Advance planning and notice without unwelcome surprises make it easier for them to coordinate their job responsibilities and personal lives, and smooth production runs prevent unnecessary, unscheduled overtime that interferes with family time. Effective production scheduling can even lead to higher pay if your company becomes more profitable and opts to invest in its workforce and increase retention of skilled and experienced personnel.